This is typical of a wheelhouse build, taking the project from design through to finish. We have used this design, or a variation of it, on many wheelhouse projects. This blog goes through some details of how we do this.
The clients needed more space and wanted to turn the stern deck into a useful, and beautiful, exterior space. It also had to be collapsible. This was necessary so that the boat would still be able to get through tunnels and under bridges when it left its mooring. All elements more than a foot or so above the boat cabin roof had to be removable with two people. We had weight limits and engineering challenges to consider.
After in-depth discussion of specification and requirements, we produced detailed drawings of the overall wheelhouse and the specific details. The way that the different parts would connect was considered. We also planned how the piece would work as a whole. Working out how water would be channelled from the roof and how it would escape from inside was essential. This area would still be an exterior area at times.
Wheelhouse roof

The roof was a challenge. It needed to be light enough that the two of them could remove it between them without assistance. It’s quite a big area, and they also wanted it to be reasonably strong, just in case somebody went clambering across. It can’t guarantee it’ll take the weight of a person, but it’d stand a chance. We chose to split it into several pieces to make manageable weight. Even then, at above head height, the panels would be weighty. It is constructed from Vekaplan, a lightweight closed cell plastic with smooth exterior, combined with a timber frame. This sits on a skeleton timber frame with integral metal channelling to take water away.
As to the overall construction material, the clients chose Sapele. It’s a West African hardwood which is relatively cheap, straight-grained and very durable. We needed about 2 cubic metres to build the whole wheelhouse. It is a lovely timber and comes up a beautiful mahogany like colour once finished. The fixtures and fittings are all solid brass so that they would be weatherproof even when the roof was down. The brass goes nicely with the red of the timber too, so it’s aesthetically pleasing

They wanted as much light as possible. Indeed, we ultimately swapped out one of the lower panels for glass as well, where it was originally timber. Thus, it wouldn’t block the sunrise on the back door. The upper panels are toughened glass, and they let in lots of light. We made sure that there were several opening points. This ensures that on a hot day it didn’t become a furnace!

A Collapsible Wheelhouse
To make it collapsible, all the upper row are hinged on to the lower, fixed panels. This means once the roof panels are off and stacked on to the boat roof, you can lower each of the panels. They can also be removed entirely if required, as the hinges are all lift-offs. Speaking of storing the roof on the boat, the curve of the roof was based on the curve of the boat roof. This produces a sympathetic line with the rest of the boat.

Sapele is a naturally durable timber. To give it greater protection and to save it from discolouring over time, it was given two coats of Osmo UV protect exterior hard-wax oil. This should protect it from water and sunlight, not to mention bringing out the beautiful colour and grain of the wood. We could have varnished it and that might have been a more durable finish short term. However, it is more difficult to touch up and repair/redo in the future. Oiled timber can simply be given a light rub down and a new coat applied. Varnish is a greater undertaking and so is oft neglected and can end up looking very shabby after time.
The whole wheelhouse is mounted on a metal rail, which is twofold in purpose. By lifting the timber off the floor, it should have greater protection from rotting base up. It also gave us the capacity to put some easy drain points in. This helps, should water get into the area while it was open. The lower wall of panels was then bolted through this rail in to the underside of the timbers. This ensured that it was rock solid.

My favourite wheelhouse
We’ve done a few wheelhouses and parts of wheelhouses. A couple of the photos (the ceiling and the close-up on the detail of the roof end support) are actually from another wheelhouse we built. This is because I didn’t have enough good photos of this one. The designs are similar and all is our work. However, of the wheelhouse work we have done, this one is still hands down my favourite.
Project picture book
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